Dean D60 Series Bedienerhandbuch

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-80

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) IFB 106-6669 & 106-6710: These interface boards are use

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-40 2.10 Basket Lift Components; D50, D60, and D80 Series Fryers (cont.) ITEM PART # COMPON

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-41 2.11 Trough, Holster, and Cover Components; D60, FPD65, & D80 Models 1234 ITEM PA

Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD P/N 806-454

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Interface Boards (cont.) CURRENT FLOW THROUGH INTERFACE BOARD 806-4549 (previous s

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 Thermostats Different types of thermostats are used in Decathlon Series gas fryers,

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 Restraints Once the fryer has been positioned at the frying station, use a carpente

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switc

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.6.2 Backup Operating Thermostat (Optional) 1. Fill the frypot to the lower OIL-

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1. Disconnect the f

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.2 Replacing the Backup Thermostat (if applicable) 1. Disconnect the fryer fro

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST b

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers 1. Disconnect the

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.) 6. Remove

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (cont.) 9. The

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.4 Replacing the High-limit Thermostat (cont.) 4. Remove two screws securing t

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.4 Replacing the High-limit Thermostat (cont.) 7. Carefully pull high-limit c

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.4 Replacing the High-limit Thermostat (cont.) 9. Remove high-limit from frye

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.5 Replacing Rocker Switches (cont.) 3. Depress the retaining clips (see illus

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.7 Replacing the Pilot Assembly 1. Remove the pilot tubing from the bottom of

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.8 Replacing the Frypot (cont.) 6. Carefully pry the capping strip off with a

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue-cap braces to f

DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.8 Replacing the Frypot (cont.) 13. Remove steel line from oil-return valve and

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.8 Replacing the Frypot (cont.) 18. If fryer is equipped with a front drain man

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.8 Replacing the Frypot (cont.) 20. Remove the burner shield. Loosen burner bo

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.7.8 Replacing the Frypot (cont.) Each burner is unique in the flame-transfer-hol

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.7.8 Replacing the Frypot (cont.) 23. Remove screw(s) securing the electronic or

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.7.8 Replacing the Frypot (cont.) 27. Remove the temperature probe from frypot.

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.7.8 Replacing the Frypot (cont.) 31. Using a sharp knife or box-cutter, cut the

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8 Troubleshooting and Problem Isolation Because it is not feasible to include ev

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.1 Ignition Failure (cont.) The Electronic Circuits If gas and electrical power

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.2 Improper Burner Function (cont.) If popping occurs only during peak operatin

Decathlon Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDURES……..……..……………………………………………... 1.1 Functional Descr

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.2 Improper Burner Function (cont.) Burners lighting on the left side only may

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.8.4 Improper Computer Function Sensitivity or "Stretch Time." Sensiti

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.8.5 Improper Filtration Function The majority of filtration problems arise from

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or installed paper wi

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most Decathlon Serie

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 1.8.7 Improper Basket Lift Function Modular Basket Lifts Older Decathlon Series

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 1.8.7 Improper Basket Lift Function (cont.) Electronics failure. This category en

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 1.9 Troubleshooting Guides (cont.) A. Pilot does not stay lit (fryer is on and the

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 1.10 Wiring Diagrams Note: The diagrams in this section depict wiring as of the d

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-44 Decathlon, Dual Vat

FINDING YOUR WAY AROUND THE DEAN DECATHLON Top CapFlue CapBasket HangerFrypotDrain TubesDrain Valve Handle (Red)Oil Return Handle (Yellow)Drain Flush

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-45 Thermatron, 24V

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-46 Thermatron, 120V

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-47 Transformer Box

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-48 Decathlon Interface Board RIGHT TEMP PROBE4J387R-HEATLED 4RL-3R-GVLED 5RPWRV1D35 41

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-49 Dean Oil Return Wiring

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-50 Single Decathlon with SUFF Filtration and Basket Lifts (PBI) PVVALVEGND (BURNER)IGNI

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-51 Oil Return, Left-hand, Normally Open Float Switch

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-52 Basket Lift, with Timer

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-53 CM4-S with Constant Pilot

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-54 Chili’s Wiring Diagram

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description Decathlon Series gas fryers contain a welded steel fryp

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-55 Chili’s Wiring with SCF Filtration

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Decathlon Primary Components Controllers, probes, and related components are listed in

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 All items used only for either “D”, “SCFD”, “CFD”, or “FPD65” fryer models have been marked

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1.1 Decathlon 20 Primary Components (cont.) ITEM PART # COMPONENT * 200-1351 Rear, F

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.1.2 Decathlon D50 Primary Components (cont.) ITEM PART # COMPONENT * 106-0692 Pilot

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.1.2 Decathlon D50 Primary Components (cont.) ITEM PART # COMPONENT * 200-1379 Panel, I

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.1.3 Decathlon D60 Primary Components (cont.) ITEM PART # COMPONENT * 810-2059 Orific

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.1.3 Decathlon D60 Primary Components (cont.) ITEM PART # COMPONENT * 201-1245 Panel,

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.1.3 Decathlon D60 Primary Components (cont.) ITEM PART # COMPONENT 29 812-1226SP Dra

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.1.4 Decathlon FPD65 Primary Components (cont.) ITEM PART # COMPONENT 9 810-2149 Burner,

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) An electromechanical gas valve regulates gas flo

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.1.4 Decathlon FPD65 Primary Components (cont.) ITEM PART # COMPONENT * 200-4794 Panel

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.1.5 Decathlon D80 Primary Components ITEM PART # COMPONENT * 823-3494SP Frypot - S/S

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.1.5 Decathlon D80 Primary Components (cont.) ITEM PART # COMPONENT * 210-2777 Control

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.2 Control Panel Options, Joiner Strips, and Accessories 712354689 ITEM PART # COM

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.3 Optional Components and Controllers 6543281512 13 1411109716191817202422232521261

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.3 Optional Components and Controllers (cont.) ITEM PART # COMPONENT * 803-0278 Brush,

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.3 Optional Components and Controllers (cont.) ITEM PART # COMPONENT * 810-2046 Spri

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.4 Transformers & Component Boxes; Multi-batteried Decathlons ITEM PART COMPO

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 During the transition phase, some Decathlon series fryers were equipped with 3” round drain

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.5.1 1.5” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.) ITEM PART

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Ignition Configuration (cont.) The module contains a 60-second time delay

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components To DrainValveTo Dra

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.5.2 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont.) ITEM PART #

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 During the transition phase, some Decathlon series fryers were equipped with 3” round drain

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.6.1 Oil Return Manifold Components; D & FPD65 Models (cont.) ITEM PART # COMPONEN

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.6.2 Oil Return Manifold Components; SCFD, CFD, & FPD65 Models

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.6.2 Oil Return Manifold Components; SCFD, CFD, & FPD65 Models (cont.) ITEM PART #

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-26 During the transition phase, some Decathlon series fryers were equipped with 3” round drain

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.7.1 Oil Return and Oil Flush Components; D & FPD65 Models (cont.) ITEM PART # COM

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models 1491516131918111

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.7.2 Oil Return and Oil Flush Components; SCFD, CFD, & FPD65 Models (cont.) ITEM PAR

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards The interface board provides a link between the controller/computer

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.8 UFF Filtration Components 2.8.1 UFF Filtration Components; D50 Series Fryers 12345678

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.8.2 UFF Filtration Components; SCFD50 Series Fryers 358671429 ITEM PART # DESCRIP

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-32 2.8.3 UFF Filtration Components; D60 and D80 Series Fryers 123456781210119 ITEM PART #

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-33 2.8.4 UFF Filtration Components; SCFD60 and FPD65 Series Fryers 35167248 ITEM PART #

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-34 2.8.5 UFF Filtration Components; SCFD80 Series Fryers 81071194112352613 ITEM PART # CO

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-35 2.9 SUFF Filtration Components 2.9.1 SUFF Filtration Components; D50 Series Fryers 123456

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-36 2.9.2 SUFF Filtration Components; CFD50 Series Fryers 54371362911211108 ITEM PART # CO

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-37 2.9.3 SUFF Filtration Components; D60 and D80 Series Fryers 123456781291011 ITEM PART

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-38 2.9.4 SUFF Filtration Components; CFD60 and CFD80 Series Fryers ITEM PART # COMPONEN

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-39 2.10 Basket Lift Components; D50, D60, and D80 Models