Dean HD Bedienerhandbuch

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. PRINTED IN THE UNITED STATES O

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) 826-2434: These interface boards are used

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) FREQUENTLY USED TEST POINTS FOR HIGH EFFICI

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Thermostats Different types of thermostats are used in High Efficien

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 Restraints Once the fryer has been positioned at the frying station,

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fr

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the ca

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1.

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers 1.

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (co

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.3 Replacing the Temperature Probe; Computer-equipped Fryers (

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 Installing the New Temperature Probe: 1. Feed the probe wire throu

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.4 Replacing the High-limit Thermostat (cont.) 6. Locate the h

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.4 Replacing the High-limit Thermostat (cont.) 8. Mark and di

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.5 Replacing Rocker Switches 1. Disconnect the fryer from the

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.5 Replacing Rocker Switches (cont.) 3. Depress the retaining

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.7 Replacing the Pilot Assembly 1. Remove the pilot tubing fro

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.8 Replacing the Frypot (cont.) 6. Remove the top cap. It is h

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.8 Replacing the Frypot (cont.) 12. Remove screws securing flue

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.8 Replacing the Frypot (cont.) 15. Remove the drain manifold.

WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.8 Replacing the Frypot (cont.) 19. If the fryer is equipped wi

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.8 Replacing the Frypot (cont.) 22. Remove the temperature prob

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.8 Replacing the Frypot (cont.) 26. Ensure wires and tubes will

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.8 Troubleshooting and Problem Isolation Because it is not feasib

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.8.1 Ignition Failure (cont.) The Electronic Circuits If gas and

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.8.2 Improper Burner Function (cont.) If popping occurs only duri

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.8.2 Improper Burner Function (cont.) Burners lighting on the lef

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8.4 Improper Computer Function Sensitivity or "Stretch Time

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.5 Improper Filtration Function The majority of filtration prob

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.5 Improper Filtration Function (cont.) Incorrectly sized or in

Decathlon Series Gas Fryers Service and Parts Manual TABLE OF CONTENTS 1. SERVICE PROCEDURES……..……..……………………………………………... 1.1 Functional Descr

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.7 Improper Basket Lift Function Bell-Crank Basket Lifts Most

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.9 Troubleshooting Guides The following troubleshooting guides are

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.9 Troubleshooting Guides (cont.) C. Gas valve is known to be goo

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10 Wiring Diagrams Note: The diagrams in this section depict wi

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 Computer with Constant Pilot

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 CM4-S Wiring

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 Dean Oil Return Wiring

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 Dean Oil Return Wiring, with Solenoid

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 1.11 Probe Resistance Charts Thermatron Probe Resistance Chart° Ce

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 High Efficiency Decathlon (HD) Primary Components 9326241202125785321

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 Parts are labeled to indicate the appropriate fryer model (“HD”, “SCFHD”, or

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1.1 Decathlon HD50 Primary Components (includes SCFHD units) (cont.) ITE

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) ITEM PART

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) (cont.) ITE

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.1.2 Decathlon HD60 Primary Components (includes SCFHD units) (cont.) ITE

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.1.3 Decathlon FPHD65 Primary Components (cont.) ITEM PART # COMPONENT

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.1.3 Decathlon FPHD65 Primary Components (cont.) ITEM PART # COMPONENT

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.2 Orifices ITEM PART # COMPONENT Natural Orifices * 810-2938 0-1999

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.3 Control Panel Options, Joiner Strips, and Accessories ITEM PART #

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4 Optional Components and Controllers ITEM PART # COMPONENT 1 826

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 High efficiency burner and diffuser. 1.1 Functional Description Hi

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4 Optional Components and Controllers (cont.) ITEM PART # COMPONENT *

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4 Optional Components and Controllers (cont.) ITEM PART # COMPONENT *

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.5 3” Oil Drain Manifold, Drain Flush, and Drain Valve Components (cont

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.6 Oil Return Manifold Components

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.6 Oil Return Manifold Components (cont.) ITEM PART # COMPONENT 106

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.6 Oil Return Manifold Components (cont.) ITEM PART # COMPONENT * 813-

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.7 Oil Return and Oil Flush Components 149151613191811171012324568172022

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.7 Oil Return and Oil Flush Components (cont.) ITEM PART # COMPONENT

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.8 Filtration Components 2.8.1 Filtration Components; SCFHD50 Series Fr

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) Pilot System Configuration The

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.8.2 Filtration Components; SCFHD60 and SCFHD63 Series Fryers 351672489

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.8.3 Filtration Components; FPHD65 Series Fryers 234156 ITEM PART

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.9 Basket Lift Components

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.9 Basket Lift Components (cont.) ITEM PART # COMPONENT 106-1870 Ba

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.10 Trough, Holster, & Cover Components 1234 ITEM PART # COMPO

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.11 Fasteners (Screws, Nuts, Bolts) ITEM PART # COMPONENT * 809-0842 N

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Ignition Configuration (cont.) At start-up the ON/OFF swi

HIGH EFFICIENCY DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards (cont.) 826-2086 (115/230V): These boards are used